Contract Packaging

Varni Brothers / 7up Bottling Company in Modesto, California is a family owned, state of the art, SQF Certified, beverage facility that has one of the most versatile size and packaging line-ups in the United States. The production capability consists of two bottling lines and two canning lines. Varni Brothers is capable of producing carbonated and non-carbonated beverages. Open-minding and willing to consider the unique production needs of the ever changing beverage industry.

Bottle line 1: Capable of glass and PET production. Depalletizer to new Sentry air conveyor or table tob conveyor leading to Sacmi 70 valve Volumetric filler with Arol crimp crown, 1810 or 1881 28 mm plastic closures or 38mm closures; 28mm and 38mm ROPP closures; 28mm ROPP on Aluminum Rexam Fusion bottles; and Cap Can closure on 24 oz Cap Cans. (4 separate Arol cappers). Sacmi Blending System. Carbonated beverage capability, and a Nitrodoser for non-carbonated beverages. Filler has Hot Fill ability. Sacmi cut and stack and Pressure Sensitive labeler, Tripack Shrink Sleeve labeler, or pre-label. ABC case erector or SWF tray former. Hartness case packer, to cases closer/sealer or Arpac shrink tunnel, or SMI tray packer/ shrink wrapper. Palleted at Alvey Palletizer.

Bottle line 2: Capable of 12 oz, 16 oz, 20 oz, 1 liter, 2 liter and almost any other PET size. Higher speed line with new Sentry depalitizer, new Sentry air conveyor, newly rebuilt Crown 60 filler with Arol capper capable of 1810 or 1881 28mm plastic closures or 38mm plastic closures. Carbonated beverage capability, and a Nitrodoser for non-carbonated beverages. NAFM shrink sleeve labeler capable of 300 BPM, or pre-label. Krones Canmatic cut and stack labeler. SMI tray packer / shrink bundler, or carrier applicator to shrink bundler, to Alvey palletizer.

Can line 1: Brand new Sentry De-palletizer and palletizer, and new Sentry conveyor throughout. Rebuilt with new electronics Crown 72 filler, Angelus 120 seamer, Nitrodoser for non-carbonated. ITW hicone carrier applicator, MeadWestvaco 1250MD 4 pack,12 pack, 8 pack, 24 pack machine, for multiple diameters and heights (can be programmed to also do 6 pack, 10 pack, 15 pack, 18 pack and 20 pack), SMI tray packer wrapper. Currently 8 oz squat, 12 oz soft drink, 16 oz energy, 24 oz flat top capabilities.

Can line 2: Brand new, high speed Sentry De-palletizer to two rebuilt Crown 72 fillers and Angelus 120 seamers, Nitrodoser for non-carbonated. New Sentry conveyor throughout. MeadWestvaco 1250MD 4 pack,12 pack, 8 pack, 24 pack machine, for multiple diameters and heights (can be programmed to also do 6 pack, 10 pack, 15 pack, 18 pack and 20 pack). SMI tray packer wrapper. Alvey palletizer. 187ml Trim, 8 oz squat, 8.4 oz Trim, 12 oz soft drink, 12 oz sleek, and 16 oz energy size capabilities. Brand new Sentry Palletizer.

Stack Wine Line: Filled under the direction of Stack Wines. 187ml PET containers capable of being stacked two or four high and shrink wrapped.

United Beverage Equipment (UBE) flow mix systems on Bottle line 2, Can line 1, and Can line 2.

Siemens Reverse Osmosis Water Treatment.

Velcorin capable.

BIB, 3 gallon and 5 gallon

Current Bottle Sizes

12 oz aluminum fusion

12 pk or 24 pk boxes or shrink wrapped trays

12 oz glass (longneck)

12 oz PET (still or sparkling)

12 oz rigid Aluminum

12 pk or 24 pk boxes or shrink wrapped trays (full wrap
cut/stack label ability) (multipack cartons or loose)

12 pack or 24 pack box

16.9 oz PET (still or sparkling)

28 oz Glass

12 pk or 24 pk boxes or shrink wrapped trays (full wrap
cut/stack label, or shrink sleeve)

12 pk boxes or shrink wrapped trays

20oz PET (still or
sparkling)

12 pk or 24 pk boxes (full wrap cut/stack label, or
shrink sleeve)

1 Liter PET (still or
sparkling)

12 pk boxes (full wrap cut/stack label ability)

2 Liter PET (still or sparkling)

8 pack boxes or shrink
wrapped trays or plastic shells

Can Sizes

187 mL (short trim)

24 pk shrink wrapped trays (also 4, 6, 8, and 12 pack cartons)

8 oz (standard diameter, squat)

4-6 pks hi-cone in trays with or without shrink film

8.4 oz (trim size)

24 pk shrink wrapped trays (also 4, 6, 8, and 12 pack cartons)

12 oz (standard diameter)

12 oz Sleek

375 mL

4-6 pks hi-cone in trays with or
without shrink film,
3-8 pks cartons in trays with or without shrink
film,
12 pk shrink wrapped trays,
12 pk cartons (fridge pack),
24 pack cartons.

12 pk shrink wrapped trays, 24 pk shrink wrapped trays
(also 4, 6, 8, and 12
pack cartons)
24 pack cartons.

24 pack loose in tray with shrink

16 oz (standard diameter)

12 pk shrink wrapped trays,
24 pk shrink wrapped trays,
6-4 pks (cartons) in shrink wrapped trays,
3-8 pks cartons in trays with or without shrink
film,
12 pk shrink wrapped trays,
12 pk cartons (fridge pack).

24 oz Cap Can

12 pk shrink wrapped trays

 

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